Stats screenshot image


Precision Sand Control at your fingertips

Foundries face rejections even though sand parameters are maintained well within their control ranges. Due to the huge interdependencies that exist between parameters, there is a need to understand this relationship via an optimal system.

Correlation image

Establish correlations & identify interdependency

Differentiates Anomalies image

Differentiates Anomalies & Outliers

Digital Twin image

Digital Twin to simulate scenarios

                            Dashboards image

Multiple Dashboards


Foundries currently use Statistical Process Controls (SPC) for controlling the parameters. This is often misleading in a foundry setting due to the data not being independent and identically distributed. Data in a foundry is not independent and exhibits a time series effect.

Refcoat™ has built a system that recognizes all this - OGSS.

OGSS is our web portal that uses mathematical transformations on data, establishes correlations amongst data points and helps identify the interdependency. This not only provides an unbiased wholistic approach towards scenarios, it helps differentiate between anomalies and outliers.

OGSS will be a Digital Twin for your sand plant so you could simulate scenarios and view changes even before they are made. It prepares you to take pro-active control rather than reactive control. Equipped with multiple dashboards for sand, process, production and rejection management, OGSS provides precision sand control at your fingertips round the clock.

Thanks image

Precision Sand Control - Watch More

OGSS technology

Data analytics image

State-of-the-art data driven analytics

Cutting Edge image

Cutting edge algorithms with un-assisted learning technology (as used in self-driven cars)

Integration image

Integration for the complete foundry process

Secure and Safe image

Secure and safe; individually customized data collection, storage, analysis and reporting through cloud based web-portal

OGSS Advantages

Degital Twin image

DIGITAL TWIN for your sand plant - simulate what happens to the sand system even before the changes are made

Ticketing image

Ticketing system to track and escalate issues

Help image

Handy self-help, online rejection analysis and rectification manual

Track Free Moisture image

Track Free Moisture in the system

Sand Loss image

Reduced sand loss / no lumping during shake out.

Sand Controle image

Precision sand control at your finger tips with predictive capabilities with 24/7 technical assistance

bentonite reduction image

Maximize GCS for lowest bentonite and moisture additions

Intelligent image

‘Intelligent’ automated alerts and reports sent on e-mail and/or SMS

Driving Down image

Driving down cost and bringing in quality with reduced environmental hazards with 360o view of the foundry sand reclaimation

VM and Loi image

Utilization of VM and LOI

Multiple Dashboards image

Multiple dashboards for sand, process, production and rejection